04 — OT Defense and Governance¶
Level 3–4. The frameworks (IEC 62443, NIST 800-82r3), the architecture (segmentation, IDMZ, data diodes), how you get visibility without agents, OT-flavored incident response, and the expert lens: consequence-driven engineering and the regulations that mandate all of it.
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IEC 62443 — the OT security standard¶
ISA/IEC 62443 is the international framework for Industrial Automation and Control Systems (IACS) security. Two ideas do most of the work:
Zones & conduits. Group assets with shared security requirements into zones; every communication path between zones is a conduit you explicitly define, restrict, and monitor. This is the Purdue model made enforceable.
flowchart TB
subgraph Z_IT["Zone: Enterprise (IT)"]
IT["ERP · email · internet"]
end
subgraph Z_DMZ["Zone: IDMZ"]
JH["Jump hosts · historian<br/>mirror · patch relay"]
end
subgraph Z_CTRL["Zone: Control (OT)"]
HMI["HMI / SCADA"]
PLC["PLCs / RTUs"]
end
subgraph Z_SIS["Zone: Safety (SIS) — segregated"]
SIS["Safety Instrumented System"]
end
IT -- "conduit: brokered, inspected" --> JH
JH -- "conduit: least-privilege, recorded" --> HMI
HMI --> PLC
PLC -. "monitor only, no control path" .-> SIS
Security Levels (SL 1–4). Each zone/conduit gets a target SL by who you must resist:
| SL | Protects against |
|---|---|
| SL 1 | Casual / accidental misuse |
| SL 2 | Intentional attack, simple means, low resources (generic hacker) |
| SL 3 | Intentional attack, sophisticated means (skilled, ICS-specific) |
| SL 4 | Intentional attack, sophisticated means + extended resources (nation-state) |
Seven Foundational Requirements (FR1–7): Identification & authentication control, Use control, System integrity, Data confidentiality, Restricted data flow, Timely response to events, Resource availability. Three roles share responsibility: the asset owner, the system integrator, and the product supplier.
NIST SP 800-82 Rev. 3¶
The US guide, retitled to "Operational Technology (OT) Security" in Rev. 3 (2023) to widen scope beyond ICS. It profiles OT threats/vulnerabilities and provides an OT overlay that tailors the NIST SP 800-53r5 control catalog into low/moderate/high OT baselines — the bridge that lets an OT program plug into enterprise risk management.
Defensible architecture¶
- Segment into zones; deny IT→OT by default; allow-list conduits only.
- IDMZ (L3.5): no direct IT↔OT flow — brokered jump hosts, a historian mirror IT reads, a patch/AV relay. (This is where OT PAM lives.)
- Unidirectional gateways / data diodes: hardware that physically permits data to flow up (telemetry to the historian/cloud) while making a control path down impossible. The strongest boundary where monitoring is needed but control must never cross.
- Harden the ends: disable unused services, change defaults, control USB/removable media (Stuxnet's vector), protect engineering workstations and project files (they own the PLCs).
Visibility & detection — without agents¶
You usually can't put an EDR agent on a PLC. So OT detection is mostly passive network monitoring: tap/SPAN the OT segment and let an OT-aware sensor parse the industrial protocols and baseline normal, then alert on deviation.
High-value OT detections:
- Unexpected writes — Modbus FC5/6/15/16 (or DNP3/S7 control) from a host that should only read; new "master"/client talking to a controller.
- Engineering activity off-hours — a PLC put into program/run mode, logic download, firmware change outside a change window.
- New or rogue devices — an unknown host on the control VLAN; unexpected ARP/DCP.
- IT↔OT crossings — any flow through a conduit that isn't allow-listed.
- Privileged-access anomalies — access into the OT zone outside change windows (the PAM lens — see ../defender-pam/detection-engineering.md).
SANS Five ICS Cybersecurity Critical Controls — the pragmatic priority list to build a program around: (1) an ICS-specific incident response plan, (2) a defensible architecture, (3) ICS network visibility & monitoring, (4) secure remote access, (5) risk-based vulnerability management. If you do nothing else, do these five in order.
Incident response, OT-style¶
OT IR is not IT IR. Priorities and moves change: - Safety and availability first. You may not pull the plug — an abrupt stop can be more dangerous than the intrusion. The goal is a safe, controlled state, decided with operations and process engineers. - Containment respects the process. Isolating a segment might blind operators; coordinate so they retain view/control (even manual). - Evidence is fragile & odd. PLC memory, project files, historian data, engineering logs — not disk images. Capture network traffic (you're likely already tapping it). - People: IR is a joint effort of security, plant operations, engineering, and safety — rehearse it as a tabletop before a real event.
Expert lens — Consequence-driven Cyber-informed Engineering (CCE)¶
Developed at Idaho National Laboratory, CCE flips the question from "patch every vuln" to "what few events would be catastrophic, and how do we engineer them out?" Four phases:
flowchart LR
P1["1. Consequence<br/>prioritization"] --> P2["2. System-of-systems<br/>analysis"] --> P3["3. Consequence-based<br/>targeting"] --> P4["4. Mitigations &<br/>protections"]
The power move is engineering out a catastrophic consequence with a non-digital safeguard (a mechanical relief valve, an analog interlock, a hardware limiter) so that no cyberattack can cause it, regardless of the IT/OT security posture. Consequence-driven thinking is why OT defenders protect the handful of "loss-of-life / loss-of-region" scenarios first.
Regulation & mandates (know the map)¶
| Regime | Scope | Note |
|---|---|---|
| NERC CIP | Bulk electric system (North America) | Mandatory, audited, fineable critical-infrastructure protection standards |
| TSA Security Directives | Pipelines, rail, aviation (US) | Issued after Colonial Pipeline (2021); segmentation, access control, monitoring, IR |
| EU NIS2 Directive | Essential/important entities (EU) | In force 2023, national transposition from Oct 2024; raises OT/critical-infra security & reporting |
| CISA Cross-Sector CPGs | US critical infrastructure (voluntary) | A baseline set of high-impact goals mapped to the NIST CSF |
| ISA/IEC 62443 | IACS (global) | The technical anchor most of the above lean on |
✅ Checkpoint¶
- Explain zones & conduits and assign a target Security Level to an SIS zone vs a corporate zone — and justify it.
- Name three OT detections you can build from passive network monitoring alone.
- Explain how OT incident response differs from IT, and give one example of engineering out a consequence (CCE).
Sources¶
- ISA/IEC 62443 series — https://www.isa.org/standards-and-publications/isa-standards/isa-iec-62443-series-of-standards
- NIST SP 800-82 Rev. 3 — https://csrc.nist.gov/pubs/sp/800/82/r3/final
- SANS — The Five ICS Cybersecurity Critical Controls — https://www.sans.org/white-papers/five-ics-cybersecurity-critical-controls/
- Idaho National Laboratory — Consequence-driven Cyber-informed Engineering (CCE) — https://inl.gov/national-security/cce/
- CISA Cross-Sector Cybersecurity Performance Goals — https://www.cisa.gov/cross-sector-cybersecurity-performance-goals-cpgs
- NERC CIP Standards — https://www.nerc.com/pa/Stand/Pages/CIPStandards.aspx
- TSA — Pipeline/Surface security directives — https://www.tsa.gov/for-industry/surface-transportation-cybersecurity
- EU NIS2 Directive — https://digital-strategy.ec.europa.eu/en/policies/nis2-directive
Next: 05 — PAM for OT →